CNC: Difference between revisions

From Rev0 Wiki
Jump to navigation Jump to search
No edit summary
 
(3 intermediate revisions by the same user not shown)
Line 1: Line 1:
This page describes my capabilities and lessons learned with CNC machining. My first CNC machine is the MyDIYCNC machine, found here: http://www.mydiycnc.com/complete_kit and was built from the complete kit. The machine was upgraded with a more powerful spindle (300W DC), and corresponding stronger Z axis sled. I have since purchased a Harbor Freight Mill (#44991), aka Sieg X2 clone, which should be capable of machining aluminum. This page will also serve as a cost breakdown of all components needed for the complete systems.
This page describes my capabilities and lessons learned with CNC machining. My first CNC machine is the MyDIYCNC machine, found here: http://www.mydiycnc.com/complete_kit and was built from the complete kit. The machine was upgraded with a more powerful spindle (300W DC), and corresponding stronger Z axis sled. The X-axis base was modified to increase travel range to 11.6", with a final total X/Y range of 11.6 x 4.2". I have since purchased a Harbor Freight Mill (#44991), aka Sieg X2 clone, which should be capable of machining aluminum. This page will also serve as a cost breakdown of all components needed for the complete systems.


==Subsystems==
==Subsystems==
<gallery widths=180px heights=120px perrow=4>
<gallery widths=180px heights=120px perrow=4>
File:Heeks_final_toolpath.png|[[Tricopter_Base_Plate|Tutorial: Tricopter Base Plate]]
File:Heeks_final_toolpath.png|[[Tricopter_Base_Plate|Tutorial: Tricopter Base Plate]]
File:Heeks_final_toolpath.png|[[X2_Mill|Harbor Freight Mini Mill]]
File:Mill_with_vise.jpg|[[X2_Mill|Harbor Freight Mini Mill]]
</gallery>
</gallery>


Line 57: Line 57:
|style="text-align:right;" |'''$669.02'''
|style="text-align:right;" |'''$669.02'''
|(as of 11/12/15)
|(as of 11/12/15)
|-
|}
==X2 Mill System Cost==
{| border="1"
|style="text-align:center;" |'''Part'''
|style="text-align:center;" |'''Quantity'''
|style="text-align:center;" |'''Unit Cost'''
|style="text-align:center;" |'''Total Cost'''
|style="text-align:center;" |'''Source'''
|-
|Harbor Freight Mill #44991
|1
|style="text-align:right;" |$587.45
|style="text-align:right;" |$587.45
|[http://www.harborfreight.com/two-speed-variable-bench-mill-drill-machine-44991.html Harbor Freight Tools]
|-
|12" Digital Readout
|2
|style="text-align:right;" |$31.54
|style="text-align:right;" |$63.08
|[http://www.ebay.com/itm/331590534969 eBay]
|-
|6" Digital Readout
|1
|style="text-align:right;" |$28.29
|style="text-align:right;" |$28.29
|[http://www.ebay.com/itm/231603672811 eBay]
|-
|3" Screwless Vise
|1
|style="text-align:right;" |$59.95
|style="text-align:right;" |$59.95
|[http://littlemachineshop.com/products/product_view.php?ProductID=4871 Little Machine Shop]
|-
|Edge Finder
|1
|style="text-align:right;" |$7.50
|style="text-align:right;" |$7.50
|[http://littlemachineshop.com/products/product_view.php?ProductID=1240 Little Machine Shop]
|-
|3/8" R8 Collet
|1
|style="text-align:right;" |$6.95
|style="text-align:right;" |$6.95
|[http://littlemachineshop.com/products/product_view.php?ProductID=4487 Little Machine Shop]
|-
|R8 1 Piece Drawbar
|1
|style="text-align:right;" |$9.95
|style="text-align:right;" |$9.95
|[http://littlemachineshop.com/products/product_view.php?ProductID=1638 Little Machine Shop]
|-
|Shipping/Handling/Tax
|1
|style="text-align:right;" |$13.38
|style="text-align:right;" |$13.38
|Little Machine Shop
|-
|58 Piece Clamping Kit 7/16"
|1
|style="text-align:right;" |$48.05
|style="text-align:right;" |$48.05
|[http://www.amazon.com/gp/product/B00UVEJEBQ Amazon]
|-
|Dial Test Indicator
|1
|style="text-align:right;" |$30.51
|style="text-align:right;" |$30.51
|[http://www.amazon.com/gp/product/B00OQW6MNM Amazon]
|-
|1/2" R8 Collet
|1
|style="text-align:right;" |$7.59
|style="text-align:right;" |$7.59
|[http://www.use-enco.com/CGI/INSRIT?PMAKA=231-4732 Enco]
|-
|2 Flute HSS End Mills: 1/4", 5/16", 7/16", 3/8", 1/2"
|1
|style="text-align:right;" |$53.41
|style="text-align:right;" |$53.41
|[http://www.use-enco.com/CGI/INSRIT?PMAKA=320-1753 Enco]
|-
|HSS/Cobalt Screw Machine Drills: 5/32", 1/4", 3/8", 1/2"
|1
|style="text-align:right;" |$20.55
|style="text-align:right;" |$20.55
|[http://www.ebay.com/itm/381292414480 eBay]
|-
|M6x1 HSS Spiral Flute Tap
|1
|style="text-align:right;" |$10.04
|style="text-align:right;" |$10.04
|[http://www.amazon.com/gp/product/B00F8UR51Y Amazon]
|-
|Tap Wrench
|1
|style="text-align:right;" |$8.77
|style="text-align:right;" |$8.77
|[http://www.amazon.com/gp/product/B0000DD5U5 Amazon]
|-
|M6 Washer x50
|1
|style="text-align:right;" |$4.88
|style="text-align:right;" |$4.88
|[http://www.ebay.com/itm/381381017276 eBay]
|-
|M6 Hex Cap Screw x20
|1
|style="text-align:right;" |$9.22
|style="text-align:right;" |$9.22
|[http://www.ebay.com/itm/151671086294 eBay]
|-
|Aluminum Lubricant
|1
|style="text-align:right;" |$13.94
|style="text-align:right;" |$13.94
|[http://www.amazon.com/dp/B000UDHFGE Amazon]
|-
|White Lithium Grease
|1
|style="text-align:right;" |$4.46
|style="text-align:right;" |$4.46
|O'Reilly Auto Parts
|-
|Mobil One 10W-30 Synthetic Oil
|1
|style="text-align:right;" |$7.84
|style="text-align:right;" |$7.84
|O'Reilly Auto Parts
|-
|Magnetic Base for Test Indicator
|1
|style="text-align:right;" |$18.43
|style="text-align:right;" |$18.43
|[http://www.amazon.com/dp/B005WB7EL0 Amazon]
|-
|Wood Spacer for Mill Base (0.75" x 2.5" x 16")
|2
|style="text-align:right;" |$1.05
|style="text-align:right;" |$2.10
|Home Depot
|-
|"Hardware for Mounting Mill to Bench (Fender Washers, Washers, 3/8" Nuts)"
|4
|style="text-align:right;" |$1.46
|style="text-align:right;" |$5.84
|Home Depot
|-
|Odorless Mineral Spirits
|1
|style="text-align:right;" |$6.83
|style="text-align:right;" |$6.83
|Home Depot
|-
|M6 Hex Nut
|8
|style="text-align:right;" |$0.59
|style="text-align:right;" |$4.71
|Home Depot
|-
|M6x30 Socket Cap Screw
|6
|style="text-align:right;" |$0.65
|style="text-align:right;" |$3.92
|Home Depot
|-
|Sheet Aluminum 18x6x0.025"
|1
|style="text-align:right;" |$9.78
|style="text-align:right;" |$9.78
|Home Depot
|-
|3/4" x 3 1/2" Cariage Bolt
|4
|style="text-align:right;" |$0.66
|style="text-align:right;" |$2.66
|Home Depot
|-
|5mm HSS Drill
|1
|style="text-align:right;" |$4.97
|style="text-align:right;" |$4.97
|[http://www.ebay.com/itm/291591246260 eBay]
|-
|'''Total Cost'''
|
|
|style="text-align:right;" |'''$1051.39'''
|(as of 11/20/15)
|-
|-
|}
|}

Latest revision as of 22:50, 30 August 2016

This page describes my capabilities and lessons learned with CNC machining. My first CNC machine is the MyDIYCNC machine, found here: http://www.mydiycnc.com/complete_kit and was built from the complete kit. The machine was upgraded with a more powerful spindle (300W DC), and corresponding stronger Z axis sled. The X-axis base was modified to increase travel range to 11.6", with a final total X/Y range of 11.6 x 4.2". I have since purchased a Harbor Freight Mill (#44991), aka Sieg X2 clone, which should be capable of machining aluminum. This page will also serve as a cost breakdown of all components needed for the complete systems.

Subsystems

MyDIYCNC System Cost

Part Quantity Unit Cost Total Cost Source
MyDIYCNC Complete Kit 1 $528.91 $528.91 MyDIYCNC
PCI-e 1x to Parallel Card (Rosewill RC-302E) 1 $24.43 $24.43 Newegg
Motor Speed Controller 1 $7.79 $7.79 eBay
300W DC Spindle 1 $81.89 $81.89 eBay
48V 360W DC Power Supply 1 $26.00 $26.00 eBay
Total Cost $669.02 (as of 11/12/15)